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DRIVING E-MOBILITY FORWARD WITH DYNAMIC BEAM LASERS

Advanced Welding Solutions for the Automotive Industry

The automotive industry is rapidly transforming, with electric vehicles (EVs) leading the charge toward sustainable mobility. This shift demands advanced manufacturing solutions capable of handling new materials and complex designs, particularly in:

  • Battery module assembly

  • Electric motor components

  • Lightweight structural parts

High-precision welding is critical for ensuring efficiency, durability, and safety in modern EVs.

The Solution: Dynamic Beam Lasers (DBL) for Automotive

Civan’s Dynamic Beam Lasers provide automakers with cutting-edge capabilities tailored to E-Mobility needs:

  • High-Precision Welding for sensitive materials like copper and aluminum

  • Low Heat Input to prevent distortion and ensure clean welds

  • Advanced Beam Shaping for complex joint geometries

  • High-Speed Welding for mass production efficiency

​With DBL, manufacturers can meet the rigorous demands of EV production while maintaining high throughput and quality.

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Copper Welding for Battery & Electrical Systems

Copper is a cornerstone in EVs, used extensively in battery tabs, busbars,
and power electronics. However, its high reflectivity and thermal conductivity make it challenging to weld.
Civan’s DBL overcomes these challenges with:

  • Deep penetration and spatter-free welds

  • High-speed welding without compromising quality

  • Advanced control for minimal porosity and cracking

Aluminum Die Cast Welding for Lightweight Structures

Aluminum die cast components are critical for lightweighting EVs, but they pose challenges due to porosity and oxide layers.

Civan’s DBL ensures:

  • Clean, high-strength welds on die-cast aluminum parts

  • Low heat input to minimize distortion

  • ​Flexible beam shaping for complex geometries

Applications include battery enclosures, motor housings, and chassis
components.

Battery Cooling Plates Welding

Efficient thermal management is vital for EV battery performance, and battery cooling plates play a crucial role in maintaining optimal temperatures. These plates often require leak-proof, high-precision welds on thin aluminum sheets, which can be challenging with conventional welding methods.

Civan’s DBL delivers:

  • Hermetic, leak-proof welds with precise beam control

  • Minimal heat input to prevent warping of thin materials

  • High-speed welding for mass production scalability

This ensures durable, high-quality battery cooling plates that
enhance battery life and vehicle performance.

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