Optical Packaging | Civan Lasers

OPTICAL ASSEMBLY SERVICES

Precision-Driven Solutions for Complex Optical Systems

Civan Lasers combines decades of R&D excellence with cutting-edge capabilities in optical assembly. Our specialized Optical Packaging Services unit delivers precision-engineered solutions tailored to meet the unique demands of a wide range of industries, from quantum technologies to aerospace and defense.

Our Services

Build to Print Precision Manufacturing: High-accuracy assembly based on your existing designs. Specification-Driven Implementation: Seamless execution of customer-provided blueprints, ensuring consistent, high-quality results.
Build to Spec Complete System Development: End-to-end design, engineering, and delivery based on your functional and performance requirements.Multidisciplinary Integration: Optical, mechanical, thermal, and electronic systems designed to work in harmony.
End-to-End Solutions From Concept to Reality: Complete project life cycle management—from concept design and prototyping to production and validation.Comprehensive Testing: Rigorous quality assurance to ensure long-term performance and reliability.

Value Proposition

Precision & Quality

Sub-Micron Alignment: Ensuring superior optical performance through precise component placement.
Comprehensive Testing: Every assembly undergoes extensive testing to guarantee system integrity.

Customization

Tailored Solutions: Flexible services built around your exact specifications, whether starting from scratch or enhancing existing designs.
Versatile Expertise: Skilled in handling diverse optical, mechanical, and electronic requirements.

Efficiency

Accelerated Timelines: Streamlined processes for faster project delivery and reduced costs.
Optimized Integration: Efficient workflows that reduce time-to-market without compromising quality.

Reliability

Built to Last: Rugged designs tested against extreme conditions, ensuring durability and minimal maintenance.
Proven Performance: Systems engineered to maintain peak performance in challenging environments.

Core Expertise

Optical Design & Engineering: Optimizing beam paths, selecting lenses, mirrors, and prisms, and ensuring stable focus and high beam quality.
Mechanical Engineering: Developing robust alignment mechanisms and systems resilient to vibration, shock, and temperature fluctuations.
Precision Assembly & Alignment: Active alignment techniques for laser cavities, lenses, and fibers to achieve the highest accuracy.
Thermal Management: Advanced heat management solutions to prevent mis alignments and system degradation in high-power environments.
Material Science: Selecting and testing materials for environmental compatibility (humidity, UV exposure, temperature extremes).
Electronics & Signal Processing: Seamless integration of photonic and electronic components for optimal system performance.
Environmental & Reliability Engineering: Hermetic sealing, protective coatings, and stress testing to ensure long-lasting durability.
Metrology & Quality Assurance: Rigorous quality control for flawless assembly and alignment accuracy.

Core Capabilities

Component Handling & Assembly

Chip Mounting: Sub-micron placement and secure attachment of optical chips.
Advanced Bonding: UV curing, thermal bonding, and wire bonding for robust assemblies.
Fiber Handling & Splicing: Precision manipulation and low-loss splicing for high-efficiency optical connections.
Couplers, End Cups, & Splitters: Integration of optical couplers, end caps, and splitters for beam shaping, protection, and signal division.

Advanced Assembly Techniques

Active Alignment: Real-time feedback systems for optimal optical performance.
Multidisciplinary Integration: Cohesive assembly of optics, electronics, and mechanical structures into high-performance systems.

Testing & Quality Assurance

Optical Testing: Beam profiling, power measurements, and spectral analysis for wavelength verification.
Environmental Testing: Thermal cycling, vibration, and humidity tests to ensure durability.
Electrical Testing & Performance Verification: Signal integrity checks and real-world simulations to validate system reliability.

Design Expertise

Optical Design: Ray tracing, wavefront analysis, and optimization of optical paths.
Electronics Design: Integration of control systems for enhanced performance.
Mechanical Design: Robust housings and mounts built for stability and resilience.
Thermal Simulation: Advanced heat management for long-term reliability.

Multidisciplinary Integration

Optical Systems: Precision lens mounting, free-space optics, and fiber-optic integration.
Electronics: Integration of photodetectors, modulators, and signal processors.
Photonic Chips: Handling and assembly of both active and passive photonic components.

Quantum Source

A leading quantum technology provider needed a high-precision fiber-to-chip coupling solution. Civan delivered sub-micron alignment and exceptional thermal stability using real-time optical feedback and a custom-designed coupling interface. The result? Enhanced platform reliability and a faster time-to-market.

AccuBeat

Advanced Optical Module for Atomic Clocks AccuBeat needed a highly precise optical module for its next-gen atomic clock. Civan developed a robust, thermally stable solution with advanced alignment techniques, improving the clock’s accuracy and resilience. The module met the strict standards required for aerospace and defense, reinforcing AccuBeat's leadership in timing solutions.