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- Civan Lasers at Laser World of Photonics 2023
Laser World of Photonics 2023. The LASER World of PHOTONICS exhibition took place on June 27-30, 2023, in Munich, Germany, with more than 1,300 exhibitors who came from 40 countries and about 40,000 visitors from 70 countries. After Germany, the top 10 visitor countries were (in this order): Great Britain and Northern Ireland, France, Italy, Switzerland, USA, Japan, China, Austria, Spain, and South Korea. The full summary of the event > Civan Lasers Wins the Innovation Prize at Laser World of Photonics 2023. We are thrilled to announce that Civan Lasers has been awarded the prestigious Innovation Prize at this year's Laser World of Photonics event in Munich, Germany. Civan's groundbreaking Dynamic Beam Laser (DBL) technology stood out among 18 finalists, earning recognition as the most innovative product in Laser systems for industrial production engineering. At 100kW, Civan’s Dynamic Beam Laser is the most powerful single-mode laser developed to date. The laser is designed to offer a more efficient and cost-effective approach to welding, especially in applications requiring the joining of thick sections (25-70mm at atmospheric pressure), such as the production of ships, wind turbines, and oil and gas pipes. The technology also provides a great solution to the numerous welding challenges associated with hydrogen fuel cell production. Watch the Video: https://youtu.be/sEpOVJ8sQXw Read the coverage at ‘Laser Systems Europe’ > Interview with Lasers System Europe Magazine. Listen to Mr. Ruben Cesana as he explains how Civan Lasers, based on coherent beam combining, achieve remarkable single-mode performance at powers up to 100 kilowatts. Mr. Cesana showcases impressive weld examples, demonstrating the lasers' capabilities in shipbuilding, automotive industries, and more. Watch the Interview on YouTube > Interview with Mr. Jose Pozo, CTO at Optica. Listen to Mr. Ami Spira, as he briefly covers the development of the Civan Lasers' 100kW system - explaining the physics and engineering that enables the increase of power. as well as the issues in welding of thick metals that the 100kW system resolves. Watch the Interview on LinkedIn > Civan Lasers' Booth at Laser World of Photonics 23.
- Civan Lasers Honored with German Innovation Award for Groundbreaking Laser Technology
Civan Lasers keeps receiving awards for its new laser technology, which is getting a lot of traction for its potential. [ Jerusalem, June 7th ] Civan Lasers is proud to announce its second prestigious award of the year. Following the ILAS Innovation Award in March, the company has now been recognized with the esteemed German Innovation Award. Additionally, Civan Lasers is honored to be a finalist for the Laser World of Photonics Innovation Award, with the winner set to be revealed on June 28th during the exhibition. The latest achievement highlights Civan Lasers' commitment to revolutionizing the field of laser technology. The company has developed a groundbreaking Dynamic Beam Laser technology that is being hailed as the "holy grail" of lasers due to its wide range of applications and unprecedented benefits. Two of Civan Lasers' pioneering products have been recognized with these awards. The first is the Dynamic Beam Laser (DBL), with a power level ranging from 7kW to 28kW. This cutting-edge laser is specifically designed for welding applications and metal additive manufacturing. By harnessing the power of the DBL, manufacturers can tackle tasks that were previously impossible with conventional lasers, effectively disrupting traditional manufacturing processes. For example, in the welding of ship panels, the DBL can replace a time-consuming 240-minute process with a remarkable 3-minute procedure. The second product receiving recognition is the DBL 100kW, which stands as the industry's most powerful laser at such a high-quality beam (Single Mode). This exceptional technology enables deep penetration welding in wind towers, with a remarkable depth of over 70mm. Ami Spira, Marketing Manager of Civan Lasers, expressed delight at the company's recent accomplishments. "The series of awards we have received is a testament to the recognition of our innovative technology and the immense potential it holds to disrupt the laser market for welding applications," Spira stated. Civan Lasers continues to push the boundaries of laser technology, providing groundbreaking solutions that revolutionize various industries. The company's commitment to innovation and its ability to deliver transformative products have cemented its position as a leader in the laser industry. For more information about Civan Lasers and its award-winning laser technology, please visit www.civanlasers.com About Civan Lasers Founded in 2008, Civan Lasers stands apart as the sole provider of dynamic beam lasers. With this technology, manufacturers are empowered to manipulate beam shape, frequency, and sequence for optimal results. Dynamic beam lasers eliminate spatter, increase welding power, and allow for faster welding speeds, all while providing the ability to steer and focus the beam. These advanced capabilities unlock a world of new possibilities for a variety of applications. Visit Civan COMPANY CONTACT Ami Spira Marketing Manager Civan Lasers Email: ami.spira@civanlasers.com FIGURES AND FIGURE CAPTIONS : Figure 1. Mr. Ami Spira, Civan Lasers Marketing Manager, receiving the German Innovation Award Figure 2. Mr. Christian Dini, Civan’s Laser Europe GM, receiving ILAS innovation award.
- Exploring the Potential of Dynamic Beam Lasers: Advancements in Welding Technology
Over the past few years, the introduction of Dynamic Beam Lasers has sparked a wave of excitement within the laser community. This innovative laser technology has shown immense promise, leading to extensive research and investigations into its potential applications. In this article, we will explore some of the recent developments in Dynamic Beam Laser technology, focusing specifically on advancements in welding techniques for various materials such as high-strength aluminum, aluminum die cast, and galvanized steel. Mitigating Cracks in High-Strength Aluminum One of the primary areas of research with Dynamic Beam Lasers has been the mitigation of cracks in high-strength aluminum. In this regard, IFSW presented a groundbreaking study that utilized a sequence of beam shapes to influence fluid velocity during the welding process. By carefully manipulating the laser beam, researchers were able to present methods to overcome cracking issues in high-strength aluminum, opening up new possibilities for industrial applications that demand the use of this material. Reducing Cracks and Spatter in Al 6xxx Welding BBW Lasertechnik, a prominent job shop in the automotive and aerospace industry, focused their efforts on welding Al 6xxx without cracks and excessive pores. Traditionally, a compromise had to be made between crack reduction and pore free. However, through experimentation and parameter optimization, BBW Lasertechnik successfully discovered a set of parameters that minimize both cracks and pores, revolutionizing the welding process for Al 6xxx and expanding its practical usage across industries. Welding Aluminum Die Cast Components The utilization of Dynamic Beam Lasers has revolutionized the welding process for aluminum die cast components, leading to significant advancements. These components serve a critical function in electric vehicles (EVs), such as heat exchangers and camera module closures. existing joining methods like riveting, friction stir welding, or electron beam welding not only consume time but also incur high costs. However, the implementation of Dynamic Beam Lasers has successfully addressed the challenges of pore formation and blow holes commonly associated with laser welding of aluminum die cast components. This has been accomplished by stirring the melt-pool, allowing the pores to rise to the surface and exit the fluid, while also employing beam shapes that elongate the melt-pool and provide trapped gas bubbles with ample time to rise and evaporate. This remarkable achievement has effectively eliminated pores, resulting in exceptional welding quality for aluminum die cast components. Advancements in Welding Galvanized Steel Another intriguing application of Dynamic Beam Lasers lies in the welding of galvanized steel. The existing welding process for galvanized steel involves a dimple process to generate a gap, which helps prevent spatter and blowholes during welding. However, with the introduction of Dynamic Beam Lasers, this multi-step process can be avoided. The laser's dynamic capabilities enable it to weld galvanized steel in a single stage, eliminating the need for additional steps and ensuring a defect-free weld. This advancement not only saves time but also enhances the overall efficiency and reliability of the welding process for galvanized steel. Welding Dissimilar materials Dynamic Beam Lasers have also demonstrated their capabilities in welding Al-Cu alloys, particularly for bus bar applications. Bus bars are vital components used for electrical power distribution in various industries. When welding Al-Cu alloys, achieving a desirable weld geometry while minimizing intermetallic mixing has always been a challenge. However, with the implementation of Dynamic Beam Lasers, researchers have made significant strides in this area. Compared to traditional welding techniques, Dynamic Beam Lasers produce a shallower but wider weld geometry, resulting in reduced intermetallic mixing at the weld interface. This improved weld geometry, combined with the unique properties of the laser beam, has led to exceptional results in mechanical tests. In fact, studies have shown that welds created with Dynamic Beam Lasers exhibit up to 30% stronger mechanical properties compared to conventional welding methods. This breakthrough is poised to enhance the performance and reliability of bus bars, contributing to more efficient power distribution systems. Advancements in Welding Thick Sections In addition to the remarkable developments in welding various materials, Dynamic Beam Lasers have shown promise in welding thick sections. Traditional welding techniques often require multiple passes or complex setups to achieve a strong weld in thick sections. However, with the utilization of Dynamic Beam Lasers, the process becomes significantly more efficient and streamlined. By harnessing the power of an 80 kW Single Mode laser combined with Dynamic Beam Laser features, researchers have successfully accomplished single-pass welds on sections as thick as 70 mm. This breakthrough not only saves time but also minimizes the risks associated with multi-pass welding, such as distortion and heat-affected zone issues. The ability to achieve high-quality welds in thick sections using Dynamic Beam Lasers opens up new possibilities for industries that rely on the fabrication of large-scale structures, such as shipbuilding and wind towers. As research continues to unfold, we can anticipate even more remarkable breakthroughs in Dynamic Beam Laser technology. With each new advancement, the laser community is inching closer to realizing the full potential of this cutting-edge technology, revolutionizing welding processes, and contributing to advancements in various industries worldwide.
- Laser Focus World: Galvo Scanners and Dynamic Beam Lasers
Combining galvo scanners and dynamic beam lasers provides advancements in laser welding needed to increase feed rates for e-mobility welding applications . “The combination of galvo scanners and dynamic beam lasers offers a promising solution to the challenges of welding, providing manufacturers with the ability to produce high-quality parts at a faster pace and with greater efficiency, ultimately benefiting the automotive industry and consumers.” Read more about the technology at Laser Focus World Magazine > A large scanning field means that when welding hairpins on a stator, instead of mechanically moving the stator, the scanner can weld all the hairpins with no movement of the stator. This removes the most time-consuming stage of the welding process.
- Application Note: Civan's Dynamic Beam Laser for Welding of Al Die Cast
Application Note: Improving Al Die-Cast Welding Processes using Civan's Dynamic Beam Laser . Aluminum die-cast parts are a desirable solution for producing stronger and more efficient vehicles in the automotive industry. Learn about the technology that enables laser welding of Al Die Cast. Download the Application Note >
- Tech Briefs: Laser Beam Shaping Increases Welding Speed of EV Battery Coolers
Civan's Dynamic Beam Laser technology welds battery cooling plates at feed rates of 30 m/min . When it comes to temperature extremes, electric vehicle (EV) batteries are a lot like people. EV batteries perform best in the same sort of temperature ranges as humans do. EV thermal management systems maximize battery performance and extend its life. Cooling plates in an EV thermal management system allow liquid coolant to remove heat from the battery. Click to read more about current challenges in the manufacturing of EV battery coolers >
- The Fabricator: Laser welding thick with dynamic beam shaping technology
Civan's dynamic beam laser welds 70 mm thick in a single pass . The Fabricator: "Civan's Dynamic Beam Laser has led to some eyebrow-raising accomplishments, the most recent one announced on Feb. 9, when the company said it completed a single-pass weld that’s 70 mm deep, accomplished at atmospheric pressure—no vacuum required. " Read more about the technology at The Fabricator > This concept illustration shows a dynamic beam laser welding 70-mm-thick plate in a single pass.
- Civan Lasers Announces Successful Single Pass Weld of 70mm
Dynamic Beam Laser: Civan Lasers Brings new Technology for Welding Thick Steels to the Market with a Single Pass Weld Civan Lasers has now introduced a new laser technology . This new technology offers a more efficient and cost-effective approach to welding, especially for industries that require welding of 25-70 mm thick steels. Welding has always been a crucial aspect of many industries, including shipbuilding, wind towers, nuclear reactors, boilers, steam plants, and oil and gas pipes. The traditional welding methods, such as GMAW, SAW, and GMA Laser Hybrid, are often time-consuming and resulting a large heat input, leading to large Heat Affected Zones (HAZ) and the use of consumables such as wire filler and flux. Single Pass welds from 25mm up 70mm The traditional laser welding technology could only achieve a maximum penetration of just over 15mm without processing in a vacuum environment. However, with optical phased array (OPA) technology commercialized in the Dynamic Beam Laser , these limitations are no longer an obstacle. Dynamic Beam Laser technology enables efficient laser welding of 25-70 mm thicknesses at atmospheric pressure , eliminating the need for vacuum furnaces and reducing the time and costs associated with multi-pass methods. Illustration of a welding machine specifically designed for panel welding using Dynamic Beam Laser technology The economics of the system are clear. Welding at a feed rate of 10-40mm/sec with only one pass can reduce the total welding time, leading to a welding cost reduction of x30. Furthermore, one laser machine can weld with a capacity of x10 other systems, making it attractive for companies that require deep penetration welding. Civan's Dynamic Beam Laser technology is an optical phased array technology and a type of coherent beam combining (CBC), which merges many single-mode laser beams into one larger beam. This technology provides the flexibility to easily manipulate the beam shape in real-time, without any moving parts, creating a dynamic beam laser. This table compares the Dynamic Beam Laser welding method to traditional welding methods, including Gas Metal Arc Welding (GMAW), Submerged Arc Welding (SAW), and Gas Metal Arc Laser Hybrid (GMA Laser Hybrid). Several shipbuilding companies are already exploring the benefits of Dynamic Beam Laser technology, which has the potential to transform the welding industry and make the welding of thick steels more efficient and cost-effective. Civan Lasers is confident that this technology will provide its customers with a competitive advantage and make welding easier, faster, and more efficient. About Civan Founded in 2008, Civan Lasers stands apart as the sole provider of dynamic beam lasers. With this technology, manufacturers are empowered to manipulate beam shape, frequency, and sequence for optimal results. Dynamic beam lasers eliminate spatter, increase welding power, and allow for faster welding speeds, all while providing the ability to steer and focus the beam. These advanced capabilities unlock a world of new possibilities for a variety of applications. For more information, contact Civan Lasers >
- Civan Lasers and HCS Tech Inc Sign Agreement to Expand Presence in South Korea
FOR IMMEDIATE RELEASE Civan Lasers and HCS Tech Inc Sign Agreement to Expand Presence in South Korea Civan Lasers and HCS Tech Inc Partner Up to Deliver Dynamic Beam Lasers to South Korea's Thriving Shipyard and Automotive Industry for Welding Solution. (Jerusalem, Seoul, 02-05-2023) Civan Lasers, a leading provider of innovative laser sources for welding applications, is proud to announce its partnership with HCS Tech Inc. The agreement designates HCS Tech Inc as Civan's distributor in South Korea, providing local support to the shipyard and automotive industries. South Korea is a significant player in the welding industry, with a thriving shipyard and automotive sector. Civan's Dynamic Beam Laser presents a new opportunity for these industries, offering efficient and effective welding solutions for a range of applications. With its ability to weld battery cooling plates at a feed rate of 500mm/sec, bi-polar plates at a feed rate of 1500mm/sec, and single-pass weld steel up to 50mm, the Dynamic Beam Laser is a cutting-edge technology that has already garnered interest from local businesses. HCS Tech Inc is a well-established and respected distributor in the laser industry, with many years of experience in South Korea. The company's expertise and local presence will greatly benefit Civan in providing high-quality laser welding solutions to its customers. "Our existing customers in South Korea are thrilled about this collaboration," says Dr. Eyal Shekel, CEO of Civan Lasers. "Having local support will allow us to provide them with the highest level of customer service and technical expertise." Mr. Harris Chung, Managing Director of HCS Tech Inc, shares a similar sentiment. "We see this partnership as a great opportunity. The Dynamic Beam Laser is an innovative technology that has the potential to benefit many industries in South Korea." About Civan Founded in 2008, Civan Lasers stands apart as the sole provider of dynamic beam lasers. With this technology, manufacturers are empowered to manipulate beam shape, frequency, and sequence for optimal results. Dynamic beam lasers eliminate spatter, increase welding power, and allow for faster welding speeds, all while providing the ability to steer and focus the beam. These advanced capabilities unlock a world of new possibilities for a variety of applications. Visit: www.civanlasers.com About HCS Tech Inc: HCS Tech Inc is a leading distributor of laser technologies in South Korea, offering a wide range of products and services to support the laser industry. COMPANY CONTACT Ami Spira Marketing Manager Civan Lasers Email: ami.spira@civanlasers.com FIGURES AND FIGURE CAPTIONS: Figure 1: Mr. Harris Chung of HCS Tech Inc, Dr. Eyal Shekel of Civan Lasers, and Mr. Ruben Cesana, Director of Sales at Civan Lasers, Convene at Civan's Laser Applications Lab Figure 2: Mr. Harris Chung of HCS Tech Inc and Dr. Eyal Shekel of Civan Lasers Seal the Deal with Collaboration Agreement Figure 3: Mr. Harris Chung of HCS Tech Inc Visits Civan Lasers in Israel, Witnessing the Power of the 100kW Laser System
- Civan's New Laser Technology Enables the Welding of Thick Parts
Civan collaborates with AMET Inc. to develop a turnkey laser welding system for thick metals. Based in Rexburg, ID, AMET designs and manufactures automated welding systems. The project began in March 2022, and the companies will deliver the first system in February 2023. The system will be produced in AMET’s Idaho factory. In parallel to building the machine, Civan is developing welding processes at its application lab in Jerusalem. Read about Civan Lasers’ Collaboration with AMET Inc. >
- White Paper: Dynamic Beam Laser Explained
An introduction to Civan's revolutionary laser technology. Download the white paper to learn more about the upcoming changes in the nature of materials processing in the Automotive and Aerospace Industries. Laser technology replaced traditional processes and brought new levels of quality, reliability, and efficiency. However, the industry has continued to evolve with new materials and faster processes - Which is why it is highly important to innovate and improve laser technologies. At the moment, it seems as if materials processing needs to change faster than new laser capabilities are being developed. For example, auto parts are now made from an assortment of alloys and often require the welding of asymmetric parts or dissimilar metals. This creates challenges, and it is particularly difficult to overcome issues of cracking and porosity when welding at high speeds. One of the ways to improve results is by tailoring the beam shape for the process. Download the White paper and learn about Civan's Next-Generation Laser's new capabilities.
- Coherent Beam Combining – Unlimited Flexibility in Laser Material Processing
An analysis of the effects of CBC on the laser welding process. By Jonas Wagner, Artur Leis, Nina Armon, Asaf Nissenbaum, Christian Hagenlocher, Julian Holland, Rudolf Weber, and Thomas Graf. PhotonicsViews 3/2022 Issue covers how Civan's unique beam shaping technology enables the generation of beam patterns with an arbitrary variation of the intensity distribution within the laser beam . In addition, it is possible to switch between these patterns at MHz frequencies - Allowing more significant influence and control of laser material processes. Read the latest analysis of the effects of CBC on the laser welding process: " Coherent Beam Combining – unlimited flexibility in laser material processing. " Read the Full Article (PDF) > Dr. Nina Armon obtained her BSc in chemistry, specializing in materials science, and her MSc in chemistry in light-matter interaction from Bar-Ilan University. She received her Ph.D. in the field of laser-based methods for directed material assembly and is a materials researcher in the applications lab at Civan. She focuses mainly on process development of the interaction between Civan’s lasers with various materials. (Photographer: Avigail Piperno-Beer) Dr. Asaf Nissenbaum is a metallurgy researcher at Civan. He is focused primarily on the process development of advanced laser-based mate-rial processing but leaves some time for fun activities with his kids. He earned his bachelor’s degree in advanced materials engineering at the Jerusalem College of Engineering and completed his MSc and Ph.D. in chemistry at the material and interfaces department, Weizmann Institute of Science. (Photographer: Avigail Piperno-Beer) PhotonicsViews is the European trade magazine for optical technologies. It emerged from the two journals Laser Technik Journal (15 years) and Optik & Photonik (13 years). Read the Full Article (PDF) >











